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Copper Laminated Flexible Connectors / Laminated Copper Connectors

We offer the finest quality Laminated Copper Connectors that are manufactured by stacking several foils of electrolytic copper and then applying high current under high pressure. These types of flexible connectors are commonly used as the flexible expansion joints for connecting the bus bars in different applications.

Copper laminated Connectors consist of several stacked strips with riveted or welded contact areas. They have a constant cross-section over the whole length. Bus bars and laminated connectors with the same cross-section can be loaded with the same current. A part of laminated connectors are utilized as flexible expansion connectors in order to connect bus bars of switch gears, transformers, generators, etc. Thanks to their elasticity, thermal expansion of bus bars is being compensated. Most of the parts are being used as expansion connectors to prevent damages by vibration caused by switch gear operations. Another part is utilised as flexible components inside parts of machines (Like welding machines or switch gears). These kind of connectors have to realise movement inside machines and switch gears. To manufacture suitable connectors for the variable applications we have different methods of production. So we are able to manufacture connectors in
- Press Riveted Design
- Fusion Welded or Soldered Design
Press Welded Design

Following are the Copper Laminated Flexible Connectors / Shunts / Jumpers We Manufactures and Dealers:

 Copper Laminated Flexible Connectors


 Copper Flexible Laminated Shunts


 Copper Laminated Flexible Jumpers


     

 

Laminated Copper Connectors: 
These Laminated Copper Connections are produced from high conductivity electrolytic grade copper foils/sheets. We follow various methods to produce these flexible jumpers.
The method used is described below Press Welding. In Press welding, individual Copper strips are fused (one homogeneous mass) together by applying direct current and pressure without the use of any foreign material. It results in producing a solid palm with properties of a plain bus bar of the same cross section. This method assures minimum resistance thus increasing the product life & reduction in downtime. Welding provides the best mechanical & electrical properties at high temperatures. These are available in all sizes covering the desired cross section area. Slotted holes can be provided up on request.

Copper Laminated Shunts: 

Copper Laminated Shunts are custom designed to customer requirements and specifications and are available in any hole pattern or size. The secondary conductor strips are of High Conductivity Copper. Terminal ends can either be deep riveted or solder dipped to allow a more positive current transfer area for improved efficiency.

Copper laminated flexible Shunts / Laminated Copper flexible Shunts, Flexible Copper Laminate ShuntsCopper laminated shunts
are manufactured by stacking 

several foils of Electrolytic Copper
(0.035 to 0.3 mm thick) and then
forging it by applying high current
under high pressure. This is a 
special metal diffusion process 
whereby the metal itself melts 
and forms homogenous bond
thus giving a very negligible,
almost nil milivolt drop across
the connector, thereby reducing
the temperature rise & increasing
the current carrying capacity of the jumper. In this process, no filler metal is used to join layers together. They have a constant cross section over whole length. The current carrying capacity of solid bus bar and Copper laminated jumper manufactured by this process is same. Therefore these jumpers are a substitute of solid bus bar. It is also possible to drill, saw or mill the contact areas without any problem.

      These type of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear Industries, Power Plants, Caustic Soda & Chlorine Plant using Mercury Cell, Modular Cell, Membrane Cell, Diaphragm Cell, Hydrochloride Cell, Manganese Dioxide Cell and Cathodic Protection, Bus Ducts, Transformer, V.C.B., Resistance welding equipments, Electric Locomotives, Furnaces etc. to prevent damages by other parts of machines or switchgear. These kinds of jumpers have to realize movements inside machines and switchgear. These jumpers are individually designed and manufactured keeping in view, the user requirements and application. We also offer jumpers with contact area electro - tinned, Silver plated or Gold plated to give perfect contact.

 If want to order Please mention:
Outside length (O.L)
Width required (W)
Thickness (less clip) (T)
Hole Diameter
Type (letter shape)
Hole pattern & dimensions
Copper Laminated Flexible Shunts is available in any shape required.



Copper Laminated Flexible Jumper:

Copper laminated flexible jumper are Manufactured by stacking several foils of electrolytic copper and then applying high current under high pressure. This is a special metal diffusion whereby the metal itself melts and forms homogenous bonds thus giving a very negligible, almost nil, mill volt drop across the connector, thereby reducing the temperature rise and increasing the current carrying capacity of the jumper. In this process, no filler metal is used to join two layers together. They have a constant cross section over whole length. The current carrying capacity of solid bus bar and copper laminated jumper manufactured by this process is the same. Therefore Laminated Copper flexible Jumper are a substitute for solid bus bar. 

Copper flexible jumper are Manufactured in all possible shapes & sizes as per customer’s requirements. Some of various shapes are shown in the images below.

Copper laminated flexible jumpers / Laminated Copper flexible Jumper / Flexible Copper Laminate jumper

Copper laminate flexible jumper / Laminate Copper flexible Jumpers / Flexible Copper Laminate jumpers

Copper laminated flexible jumpers are Manufactured by laminating high conductivity, electrolytic grade copper foils. These laminated foils are then sweated or pressure welded / fused as per customer’s requirements. Such copper jumpers carry the same current as that of Bus bars as they have a constant cross section over the whole length giving a nil mili volt drop. So these jumpers are a best substitute for solid bus bars..

Our Copper laminated flexible jumpers are widely used in following Industries: Transformers switchgear’s, power plants, Electric locomotives, furnaces, chemical plants, electricity boards & all current carrying equipment manufacturing Industries.

It is also possible to drill, saw, braze, mill & weld the contact areas without any problem. These types of flexible connectors are used as flexible expansion joints in order to connect bus bars in Switchgear industries,

  • Power plants,
  • Caustic Soda,
  • Chlorine plant using mercury Cell,
  • Modular Cell,
  • Membrane Cell,
  • Diaphragm Cell,
  • Hydrochloride Cell,
  • Manganese Dioxide Cell and Cathodes Protection,
  • Bus Ducts, Transformer, V.C.B.,
  • Resistance welding engineering,
  • In Electric Locomotives, Furnaces etc..

   Copper laminated flexible jumpers is used as expansion connectors to prevent damages by other parts of machines or switchgears and to take care of thermal and dynamic stresses caused by short circuit current in the system. These jumpers have to realize movements inside machines and switchgear.Flexible Copper Laminate jumper is individually designed and manufactured keeping in view the user’s requirement and application. We also offer jumpers with contact area electro tinned, silver or gold plated to give perfect contact.

 If want to order Please mention:
Outside length (O.L)
Width required (W)
Thickness (less clip) (T)
Hole Diameter
Type (letter shape)
Hole pattern & dimensions
Copper laminated flexible jumpers, is available in any shape required.

Tinned Copper Braid And Copper Braid And Copper laminated flexible conductors is available in any shape required. For any Questions or Query please mail us at  This email address is being protected from spambots. You need JavaScript enabled to view it.  or  This email address is being protected from spambots. You need JavaScript enabled to view it.  OR you can contact us at +91-22-28933996 / +91-9594899995

 

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Please visit our Website www.amiableimpex.com to explore our other products range that we Manufactures or Deals into. 
 

We sell to almost more than 30 countries in the world including India.

Amiable Impex sells in India at Ahmedabad, Pune, Delhi, Mumbai, Bangalore, Chennai, Kolkata, Surat, Pune, Lucknow, Kanpur, Nagpur, Indore, Bhopal, Vadodara(Baroda).

We also serves at: Andhra Pradesh - Hyderabad , Arunachal Pradesh - Itanagar, Assam - Dispur, Bihar - Patna , Chattisgadh - Raipur , Goa - Panaji ,Gujarat - Ahemdabad , Haryana - Chandigarh , Himachal Pradesh - Shimla , Srinagar,  Jarkhand - Ranchi , Karnataka, Kerala - Thiruvanthapuram , Madhya Pradesh - Bhopal , Maharashtra - Mumbai , Manipur - Imphal , Meghalaya - Shillong , Mizoram - Aizwal , Nagaland - Kohima , Orissa - Bhubhaneshwar , Punjab - Chandigarh , Rajasthan - Jaipur , Sikkim - Gantok , Tamil Nadu - Chennai , Uttar Pradesh - Lucknow , Uttaranchal - Dehradun , West Bengal - Kolkata.

Amiable Impex Sales are Worldwide. We export to Countries like Afganistan - Kabul, Albania - Tirane, Algeria - Algiers, Andorra - Andorra la Vella, Angola - Luanda, Antigua and Barbuda - Saint John's, Argentina - Buenos Aires, Armenia - Yerevan, Australia - Canberra, Austria - Vienna, Azerbaijan - Baku, The Bahamas - Nassau, Bahrain - Manama, Bangladesh - Dhaka, Barbados - Bridgetown, Belarus - Minsk, Belgium - Brussels, Belize - Belmopan, Benin - Porto-Novo, Bhutan - Thimphu, Bolivia - La Paz, Sucre, Bosnia and Herzegovina - Sarajevo, Botswana - Gaborone, Brazil - Brasilia, Brunei - Bandar Seri Begawan, Bulgaria - Sofia, Burkina Faso - Ouagadougou, Burundi - Bujumbura, Cambodia - Phnom Penh, Cameroon - Yaounde, Canada - Ottawa, Cape Verde - Praia, Central African Republic - Bangui Chad - N'Djamena, Chile - Santiago, China - Beijing, Colombia - Bogota, Comoros - Moroni, Congo Republic of the - Brazzaville, Congo, Democratic Republic of the - Kinshasa, Costa Rica - San Jose, Cote d'Ivoire - Yamoussoukro, Abidjan (de facto), Croatia - Zagreb, Cuba - Havana, Cyprus - Nicosia, Czech Republic – Prague, Denmark - Copenhagen, Djibouti - Djibouti, Dominica - Roseau, Dominican Republic - Santo Domingo, East Timor (Timor-Leste) - Dili, Ecuador - Quito, Egypt - Cairo, El Salvador - San Salvador, Equatorial Guinea – Malabo, Eritrea - Asmara, Estonia - Tallinn, Ethiopia - Addis Ababa, Fiji - Suva, Finland - Helsinki, France - Paris, Gabon - Libreville, The Gambia - Banjul, Georgia - Tbilisi, Germany - Berlin, Ghana - Accra, Greece - Athens, Grenada - Saint George's, Guatemala - Guatemala City, Guinea - Conakry, Guinea-Bissau - Bissau, Guyana - Georgetown, Haiti - Port-au-Prince, Honduras - Tegucigalpa, Hungary - Budapest, Iceland - Reykjavik,India - Delhi, Indonesia - Jakarta, Iran - Tehran, Iraq - Baghdad, Ireland - Dublin, Israel - Jerusalem, Italy - Rome, Jamaica - Kingston, Japan - Tokyo, Jordan - Amman, Kazakhstan - Astana, Kenya - Nairobi, Kiribati - Tarawa Atoll, Korea, North - Pyongyang, Korea, South - Seoul, Kosovo - Pristina, Kuwait - Kuwait City, Kyrgyzstan - Bishkek, Laos - Vientiane, Latvia - Riga, Lebanon - Beirut, Lesotho - Maseru, Liberia - Monrovia, Libya - Tripoli, Liechtenstein - Vaduz, Lithuania - Vilnius, Luxembourg - Luxembourg, Macedonia - Skopje, Madagascar - Antananarivo, Malawi - Lilongwe, Malaysia - Kuala Lumpur, Maldives - Male, Mali - Bamako, Malta - Valletta, Marshall Islands - Majuro, Mauritania - Nouakchott, Mauritius - Port Louis, Mexico - Mexico City, Micronesia, Federated States of - Palikir, Moldova - Chisinau, Monaco - Monaco, Mongolia - Ulaanbaatar, Montenegro - Podgorica, Morocco - Rabat, Mozambique - Maputo, Myanmar (Burma) - Rangoon (Yangon); Naypyidaw or Nay Pyi Taw, Namibia - Windhoek, Nauru, Nepal - Kathmandu, Netherlands - Amsterdam; The Hague, New Zealand - Wellington, Nicaragua - Managua, Niger - Niamey, Nigeria - Abuja, Norway - Oslo, Oman - Muscat, Pakistan - Islamabad, Palau - Melekeok, Panama - Panama City, Papua New Guinea - Port Moresby, Paraguay - Asuncion, Peru - Lima, Philippines - Manila, Poland - Warsaw, Portugal - Lisbon, Qatar - Doha, Romania - Bucharest, Russia - Moscow, Rwanda - Kigali, Saint Kitts and Nevis - Basseterre, Saint Lucia – Castries, Saint Vincent and the Grenadines - Kingstown, Samoa - Apia, San Marino - San Marino, Sao Tome and Principe - Sao Tome, Saudi Arabia - Riyadh, Senegal - Dakar, Serbia - Belgrade, Seychelles - Victoria, Sierra Leone - Freetown, Singapore - Singapore, Slovakia - Bratislava, Slovenia - Ljubljana, Solomon Islands - Honiara, Somalia - Mogadishu, South Africa - Pretoria, Cape Town, Bloemfontein, South Sudan - Juba, Spain - Madrid, Sri Lanka - Colombo; Sri Jayewardenepura Kotte, Sudan - Khartoum, Suriname - Paramaribo, Swaziland - Mbabane, Sweden - Stockholm, Switzerland - Bern, Syria - Damascus, Taiwan - Taipei, Tajikistan - Dushanbe, Tanzania - Dar es Salaam; Dodoma, Thailand - Bangkok, Togo - Lome, Tonga - Nuku'alofa, Trinidad and Tobago - Port-of-Spain, Tunisia - Tunis, Turkey - Ankara, Turkmenistan - Ashgabat, Tuvalu - Vaiaku village, Funafuti province, Uganda - Kampala, Ukraine - Kyiv, United Arab Emirates - Abu Dhabi, United Kingdom - London, United States of America - Washington D.C., Uruguay - Montevideo, Uzbekistan - Tashkent, Vanuatu - Port-Vila, Vatican City Holy See) - Vatican City, Venezuela - Caracas, Vietnam - Hanoi, Yemen - Sanaa, Zambia - Lusaka, Zimbabwe - Harare.